Production & Capacity
A fully integrated steelmaking operation from scrap to finished billet
Production Process
Raw Material Selection
High-quality steel scrap and direct reduced iron (DRI) carefully sourced and inspected for impurities.
Induction Melting
Advanced medium-frequency induction furnaces melt raw materials at temperatures exceeding 1,600°C with precise control.
Ladle Refining
Molten steel is refined in the ladle, where alloy additions and deoxidation achieve target chemical composition.
Continuous Casting
Multi-strand continuous casting machine converts molten steel into solid billets with controlled cooling.
Cooling & Cutting
Billets are transferred to the cooling bed and cut to specified lengths using automatic gas cutting torches.
Quality Testing & Dispatch
Each heat undergoes spectrometric analysis, visual inspection, and dimensional verification before dispatch.
Capacity at a Glance
Tonnes / Year
Tonnes / Day
Casting Strands
m² Factory Area
Our facility operates around the clock with three shifts, achieving an average monthly output of 33,000 tonnes. Peak monthly production has reached 38,000 tonnes.
Equipment & Technology
Induction Melting Furnaces
Multiple medium-frequency coreless induction furnaces, each with 10–15 tonne capacity per heat. Melting cycle: approximately 50–60 minutes.
Continuous Casting Machine
3-strand curved-type continuous casting machine. Mold size: 100×100mm to 150×150mm. Equipped with electromagnetic stirring (EMS).
Ladle Furnace
Ladle treatment station for alloy trimming, desulfurization, and temperature homogenization with argon stirring.
Quality Control Laboratory
In-house optical emission spectrometer (OES) for real-time chemical analysis. Tensile testing machine and metallographic microscope.
Quality Control Process
Incoming Material Inspection
All scrap and DRI inspected for contamination, moisture, and composition.
Melt Chemistry Verification
Spectrometric samples taken from each heat. Composition adjusted in real-time.
Casting Monitoring
Mold level, casting speed, and cooling water parameters monitored continuously.
Dimensional Inspection
Cross-section dimensions, straightness, and length verified against specifications.
Surface Inspection
Visual and magnetic particle inspection for surface defects when specified.
Final Certification
Mill test certificate (MTC) issued for each heat. EN 10204 3.1 format available.